Clutch hub

Clutch hub

Micro oil filter removed

Micro oil filter cover

Jug removed

Jug

LC4 620 jug/cylinder

Piston

Piston and crankshaft

Closeup of the crankshaft and connecting rod

Piston skirt and rings

Cylinder bore

Cylinder bore

Cylinder bore

Wrist pin coming out

Piston removed

Closeup of bottom of piston

Small end of connecting rod

Test fitting 2003 Adventure subframe to 1997 mainframe

Mockup of 2003 subframe to 1997 mainframe

Frame epoxy coated

2003 rear subframe and swingarm retro fitted to a 1997 mainframe

Rebuilt 1997 WP 50mm Extreme forks

Mockup of 2003 rear to 1997 front

New plastic (front fender and side covers

2003 rear plastic

New grips and mirrors

Rear brake connected and side covers installed

Rolling chassis

Mockup rolling chassis

Preparing electrical

Clutch hub removed and preped for bearing upgrade

Polish and port work on the old cylinder head

Intake side port work

Exhaust port work

Exhaust port work

Bowl work and pocket polishing/porting

Cylinder back from plating

Fresh cylinder waiting for paint

Freshly painted cylinder

Painted with ceramic high temperature paint

Freshly plated and bored cylinder

Cylinder waiting for reassembly

Case covers after paint

Engine getting a good scrub

Cleaning the dirty engine case

Dirty